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How to check the Lithium-ion Battery Cell Specifications

 

The important parameters of a lithium cell are:

  • Nominal voltage: The nominal voltage is the average voltage of the cell when it is fully charged and discharged. For most lithium-ion cells, the nominal voltage is 3.2 or 3.7 volts, depending upon the lithium cell chemistry.
  • Capacity: The capacity is the amount of energy the cell can store. It is measured in milliampere-hours (mAh) or Ampere-hours (Ah). It’s in mAh for smaller cells, and bigger lithium cells, it’s in Ah called Ampere Hour.
  • Energy density: The energy density is the amount of energy the cell can store per unit mass or volume. It is measured in watt-hours. This energy can be converted into simple wattage terms by multiplying the cell voltage with the cell capacity. say 3.2 volts multiplied by 100 Ah if the cell has 100 Ah, which comes to 320 Watt capacity.

prismatic cell Lithium pack

  • Power density: The power density is the amount of power the cell can deliver per unit mass or volume. It is measured in watts per kilogram (W/kg) or per litre (W/L). So if the 100 Ah cell is 3.2 Volts, then what is the weight of the 320 Watt cell? And that can be converted into the per-watt weight and cell size.
  • Charge rate: The charge and discharge rate is the rate at which the cell can be charged and discharged. These two are very important to understand as the manufacturer specifies the maximum charge rate in terms of the total capacity of the lithium battery cell. Say a 100 Ah cell has a 0.5 charge rate, so one has to understand that the maximum charge we can give is 50% of the capacity of a lithium cell so that we can charge the cell with a 50 Amp charging current.
  • Discharge Rate: This is defined as the nominal or maximum discharge current we can discharge from the Lithium cell, so it’s defined in terms of 1C or 0.5C, 2C or 3C, which means we can discharge the maximum cell current in that capacity only, say 0.5C means we can discharge 50 Amps in one hour from the 100 Ah capacity lithium cell or 1C means 100 Amp we can discharge in 1 hour and so on. This is very important to understand while reading the specifications of the lithium cell.
Battery Discharge tester
  • Internal resistance: The internal resistance is the cell’s resistance to the current flow. It is measured in ohms. So, generally, internal resistance plays an important role while grouping the cells to make the lithium cell pack. When we charge or discharge them in a battery pack, we can get the cell equalization in voltage under check. If the two cells have different internal resistance, the battery will give less life, and one of the cells might get overcharged over time. The cell IR is generally in milli Ohms, and the IR will increase from the time of cell cycle life. So, we measure two types of IR: the Lithium cell IR value and the Lithium cell pack IR value, which indicates the health of the Lithium cell and Lithium battery pack. As the battery pack goes old after use of maybe three years, one can see the increase in IR value of the total cell pack, which will increase in milli ohm, indicating the battery pack life left.

IR testing

  • Self-discharge rate: The self-discharge rate is when the cell is not in use, neither it’s charged nor discharged. Also, the cell is losing some charge, called the self-discharge rate. Lowering the self-discharge improves the battery cell life as every battery cell has its self-discharge rate at which it will be discharged when not in use. When the lithium cell is made and despatched, reaching the destination takes a lot of time. Then, the cell is stored at a particular temperature, which is generally supposed to be 25 degrees Celsius. So, a better life can be expected by lowering the self-discharge rate of any lithium cell. Every manufacturer specifies the self-discharge rate at a standard 25 degrees Celsius.
  • Cycle life: The cycle life is the number of times the cell can be fully charged and discharged before it reaches a specified capacity level. This denotes the life of a battery, as more cycles mean it has a better life. Generally, the cylindrical cells of LifePo4 of 6 Ah capacity have 2000 cycles, and it has a lot of riders, like the charging rate, discharging rate and the temperature at which it’s kept, etc. So, the cycle life can increase or decrease depending on the variables.https://en.wikipedia.org/wiki/Lithium_iron_phosphate#:~:text=Lithium%20iron%20phosphate%20or%20lithium%20ferro-phosphate%20%28LFP%29%20is,iron%20phosphate%20batteries%2C%20a%20type%20of%20Li-ion%20battery.

These are just some of the important parameters of a lithium cell. Other parameters may be important depending on the specific application of the cell.

 

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What is Solar Inverter

Solar Hybrid PCU 1500 12V MPPT

A solar inverter is a device that converts the direct current (DC) electricity generated by solar panels into alternating current (AC) electricity, which is the type of electricity used by most homes and businesses.https://en.wikipedia.org/wiki/Solar_inverter

The Inverter is a critical component of a solar power system, as it allows the solar panels to generate electricity that can be used to power your home or business.

Generate DC electricity without an inverter, which can be used as DC power through the Solar charge controller to run the DC appliances. In the DC solar System, no Inverter is used.

Solar Stimulator

There are different types of Solar Inverters having different applications to use this Solar Inverter:

  1. Solar On Grid Inverter: Grid-tied Solar Systems generate electricity for your home or business and route the excess power into the electric utility grid for compensation from the utility company having the solar panels and Grid-tied Inverter. These inverters work on the principle of Grid synchronization and feed the electricity made into the internal Grid of the home office or wherever they are installed. If the power generated by the solar Inverter is more than the consumption of the internal Grid, then this power is exported to the external Grid. The Net meter or Bi-directional meter is required rather than the normal meter to calculate the power exported through the Solar Inverter. If the Grid power is unavailable, this Solar System does not function. Hence, the system has an anti-islanding feature, which stops the power from feeding into the Grid. This is a disadvantage in case of a power failure. No electricity can be made to run the power in home, office or any factory wherever these systems are installed.
  1. Off-grid solar Inverter where the utility power is unavailable, the Solar System needs an independent system comprising Solar panels, inverters and batteries to store the solar power and use it during the day and at night through the storage system as there is no grid available in those areas. When Grid is not available, this system is called a stand-alone system. It has an Inverter and a Solar Charge controller, which stores the solar power in the battery, and the Inverter runs the load by drawing power through the Solar panels and the battery. These stand-alone Inverters are used where there is no grid at all.https://suvastika.com/what-is-solar-off-grid-system/

off grid solar system

Off-grid solar PV system

  1. Solar Hybrid Off Grid Inverter/Solar Hybrid PCU: This system has utility power available. The solar power is stored in the battery through the Grid power as well through the solar power, and the grid power is bypassed when the power is available. Solar power is utilized to run the power when the battery is completely charged or when the grid power fails, then the stored power in the battery is utilized. This Solar system is called a Hybrid Solar PCU as well. Hybrid Solar Power Conditioner.https://suvastika.com/what-is-hybrid-solar-pcu-solar-hybrid-off-grid-system/
Solar Hybrid PCU 1500 12V MPPT
  1. Hybrid Solar On-Grid and Off-Grid Inverter: This is the system that combines the On-grid and off-grid features where Solar PV power generated can be fed into the Grid and can be stored in the battery as well to provide power when solar PV power is not available or when there is a power cut in the Grid than the stored power in the battery can be used. These are most popular these days as they are cost-effective. In the future, solar power storage will be an expensive concept, so in this system, one can feed the solar power into the Grid and use a smaller or bigger battery system as per the requirement and use the power in case of grid failure or in case the peak power in the evening time the storage system can power the house etc.https://suvastika.com/hybrid-solar-system-the-best-of-both-on-grid-and-off-grid/

Here are some of the factors to consider when choosing a solar inverter:

  • The size of your solar power system: The size of your solar power system will determine the capacity of the Inverter you need. 
  • The type of solar panels you are using: The type of solar panels you are using will affect the output voltage and current of your solar power system, which will also affect the size of the Inverter you need.
  • The location of your solar power system: The location of your solar power system will affect the amount of sunlight it receives and the amount of electricity it generates.
  • Your budget: Solar inverters can be of different sizes and types, so that the cost will depend on the type of Inverter and sizing.

It is important to consult with a solar installer to help you choose the right solar Inverter for your needs.

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Can we install Lithium battery with existing Inverters?

2000_3500

Can we install the Lithium battery with the existing Inverters in the market? The normal inverters installed in the market have different chargers for charging Lead-acid or Tubular batteries. These built-in chargers in Inverter/UPS can damage the Lithium battery, and lithium battery life may be lesser than Tubular battery. Can we install a Lithium battery with existing Inverters?https://techenclave.com/threads/lithium-iron-phosphate-lifepo4-battery-for-inverter-solar-in-india.202904/

20KVA Lithium Inverter

20 KVA Lithium battery bank with ESS

As the charging technique for charging the Lead Acid battery is quite different from the Lithium battery, the Lithium battery will not be able to give the life that it’s designed for.

Also, another challenge is that the Lithium battery has built-in BMS, which remains on when the battery of smaller sizes of 12 V and 24 Volts are made, continuously discharging the battery. This is another challenge, as keeping the battery in the store for more than one or two months causes the battery to deep discharge.

Even when the low battery happens in the Inverter, if we don’t get power back for 2 to 3 days, the chances of the lithium battery going into Deep discharge are very high.

We have designed our Lithium battery BMS to go into sleep mode if the low battery happens to save the BMS power so that BMS consumption does not drain the Lithium battery.

So we have designed the Lithium battery bank with a BMS, a heavy-duty BMS controlled through the MCB and fan to keep that battery cool. There is a buzzer and LED indications to show the status of the Lithium battery, and this is a patented technology by which this Lithium Life PO4-based battery can be installed with any kind of Inverters available in the market. The charging inside the BMS is regulated according to the Lithium battery requirement and can give a life of 10 years.https://suvastika.com/benefits-of-lithium-battery-in-inverter-ups/

The Lithium battery weight is 8 Kgs compared to 62 Kgs of 150 Ah tubular battery, which requires two people to carry the battery. The transportation of tubular batteries is a big headache, especially when they are being installed or replaced.

It would be best to have a trolley to keep the battery, which always gets damaged over time due to the heavy weight of batteries and inverters. This Lithium battery comes in a matching metal box, which can be installed with the existing Inverter and does not need any trolley.

The existing Inverter with a Tubular battery emits Lead fumes, which is dangerous for the whole family, especially kids and older people. This Lithium battery is completely safe as no such fumes emit from the batteries as they are completely sealed.

It doesn’t require space, and no water refilling or maintenance is required.

The existing Inverters can easily charge the Lithium battery in 4 to 5 hours compared to the 15 hours to charge the Tubular battery.

1. So the result is that Su-vastika designs the Lithium battery with BMS to run with any local Inverter/UPS in 12/24/48 Volt configuration.

2. The lithium LifePO4 battery is a very lightweight and good-looking Product in a small package. It has all the electronic controls with an LED display fan and MCB, which looks like a sophisticated Electronic product.

3. This is a pollution-free and no-maintenance lithium battery pack.

4. Can be charged in 4 to 5 hours compared to Tubular Lead Acid battery, which takes 15 hours to charge completely.

So, in this article, we have clearly described that the new Lithium battery designed by Su-vastika can be installed with any brand or type of Inverters/UPS.

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Latest BMS technology for Lithium Inverter/UPS

The BMS for lithium inverter/UPS or Battery Energy Storage systems is a new concept; we will discuss this topic in this article.

The importance of BMS in Electric vehicles and inverters/UPS or storage solutions is a very different need comparatively. The Inverter/UPS has a built-in charger and discharger, so the limits of charging and discharging are already known. The major function of the Battery Management System is to control the charging voltage and charging current limits and the discharging current and low voltage battery cutoff. Fast charging may not be an important parameter in inverter/UPS and storage solutions. In solar storage solutions, the charging can be done in 3 to 4 hours, which is much faster than the Tubular lead Acid battery, which takes a minimum of 12 hours to charge. Lithium Cell balancing is a major challenge in most Battery Management Systems as it’s either done with Active or passive equalization.https://en.wikipedia.org/wiki/Battery_balancing

The major challenge the Lithium battery faces is the equalization of cells in a battery pack, as each time we charge the battery pack and discharge the battery pack, there is an equalization imbalance. So, at Su-vastika, we worked for three years to understand this phenomenon and filed three technology patents by which we have learnt the mechanism to control the equalization of lithium cells through the charging mechanism only.

As we charge the lithium pack each time, we try to charge the battery pack at a SOC level where each time we make the cells non-equalize and then try to equalize them continuously, which might decrease the cell life and the BMS power is also wasted and the maintenance of equalization keep increasing over the period. As the battery cells’ IR values will differ over time, the BMS need to equalize the cells more and more, for which BMS need to be designed accordingly. But if we keep the cell voltages to the level where there is no equalization required and we get 93 to 95% output wattage of the cell, then the life of cells and battery pack will increase comparatively. So we did a lot of experiments on cells and realized that if we charge the cells to a particular voltage with a special method of charging, then the cells are charged up to the 93 to 95% level rather than overcharging them by charging the cells according to the limits provided by the cell manufacturer the cells do not get equalization problem at all. We can achieve the equalization between 1mv to 2mv level, which is impossible to get through the BMS that constantly tries to equalize the cell balancing. When trying to balance the cells through an equalization process, the difference between each cell is difficult to maintain. The equalization process of cells is tedious, and the energy wasted is drawn from the battery bank only.

We can achieve three things by this method: reducing heat while charging. In the last stage, charging heat is the main reason for cell destruction.

The cell can never be overcharged as most lithium pack manufacturers prefer to keep the battery charged to 90 and 95% of its capacity.

The Low battery cut is also kept at a higher level so that the cell is not discharged beyond a level that increases its life. The Lithium cell of most types has hardly any energy to give beyond a particular voltage, which has been a well-established fact.

We do not try to charge the battery by 50% of its capacity, which the cell manufacturer recommends in its specification sheet, which can further damage it, as the charging has to be in at least three to 4 hours. Once the heat is minimized inside the battery, life is guaranteed.

The cooling period is provided during the charging process as per different types of lithium chemistry cells.

The absorption stage is another important factor we have given importance to while charging the battery. The algorithm adopted for charging the different types of Lithium cells plays a major role in maintaining the equalization and controlling the heat inside the battery. We cut off charging or discharging to the battery pack in case heat in any cell increases beyond the specification provided by the cell manufacturer.

Most of the Lithium cell manufacturers are giving extra wattage if we charge the cell according to the voltages prescribed by them, which can lead to lower life expectancy from the cell as the competition between the cell manufacturers is increasing day by day, everyone tries to give maximum power in the same sizing of lithium cell which can be lethal for the life of the battery cell if charge the cell to the level to get the extra wattage from that particular cell.

Maintaining equalization is the most important in any Battery Management system, which any user does not give importance to as their ultimate goal is to fast charge and discharge the battery to get the maximum wattage from the lithium battery pack. The lithium battery fails because of overcharging one or more cells in the battery pack, which is created by the imbalance during the charging process only.

We have designed our Life cycle tester for testing the battery pack life, and we have established that our battery pack will last more than 2,000 cycles for cylindrical LifePo4 cells, as the manufacturer claims in the data sheet on the full load discharge capacity. We still use the same cell pack for the charge-discharge cycle and have completed more than 2100 cycles. We believe it to last more than 20 to 30% of the life cycle compared to the datasheet specification and can get almost 95% capacity of the lithium cell by this method.https://suvastika.com/lithium-battery-bank-life-cycle-tester-with-graphs-and-printer/

We are doing these tests on the cylindrical and Prismatic cells, and very soon, we will publish our papers in the technical journals once we have established the results on different types of lithium cells.

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How to increase Tubular battery Life

 Maximize the Tubular Lead Acid battery life in UPS/Inverter by having an ATC Feature for charging Lead Acid batteries.

ATC stands for Automatic Temperature Compensation. It is a feature that is found in. Su-vastika Pure Sinewave UPS with ATC allows the UPS to adjust its charging voltage based on the ambient temperature automatically. This helps to ensure that the battery is not overcharged or undercharged. It prevents the battery from overheating, extending its lifespan to a 1-year minimum if you top up the battery in time.https://suvastika.com/how-to-charge-tubular-battery-in-inverter-ups/

Another important parameter is Four-stage charging: Bulk, Absorption, Float and trickle stage charging, and each stage has to be controlled by the software accurately.

Regular water is topped with distilled water, which is sealed and not contaminated.

The plugs on the top of the battery need cleaning occasionally with hot water.

Minimize the load on the Tubular battery when the power cut happens, as the tubular battery is designed for C20 capacity.

Keep the battery in a well-ventilated place and out of the reach of kids.

Here is how ATC works in Su-vastika Pure Sinewave UPS with ATC:

1. The Inverter/UPS has a sensor outside the UPS Chasis that measures the ambient temperature.

2. The Inverter/UPS microcontroller has the algorithm written, which calculates the correct charging voltage per ambient temperature.

3. The UPS then adjusts its charging voltage as per the algorithm written in the algorithm and keeps comparing continuously and correcting it.

4. ATC works by monitoring the battery’s external temperature and dynamically changing the charging voltage, which helps the battery to reduce the temperature inside the battery as the higher the charging voltage, the battery charging time will increase and lower the charging voltage, the time to charge the battery will reduce which is important to control the heating inside the battery.

Overall, Inverter/UPS with ATC are better than UPS without ATC. They extend the battery lifespan, improve the UPS’s performance, reduce electricity bills, reduce maintenance costs, and provide peace of mind knowing that the battery is correctly charged.

Here are some of the benefits of using a UPS with ATC:

Increases Backup time in cold weather: This is one of the biggest features of ATC, as the fixed voltage provided for the charging of the battery doesn’t let the battery charge properly when the temperature drops to less than 10 degrees, which reduces the backup time of the lead acid battery which is the major concern of the user. ATC feature increases the charging voltage as per the temperature outside the battery as the cold weather needs more charging time for the battery to get fully charged as the water and acid contract inside the battery.

• Extended battery life: ATC can help extend your battery’s life by up to 30%. This is because ATC prevents the battery from overcharging, one of the leading causes of battery failure.

• Reduced electricity bills: ATC can help reduce your electricity bills by preventing overcharging. The battery will not waste energy by charging beyond its capacity, changing the voltage according to the temperature outside the battery. When the temperature exceeds 40 degrees, it reduces the charging time so that the battery is not heated, and the power bill is saved at higher temperatures.

• Reliable power backup: If the battery is cleaned and power drawn from the battery is 20% of its capacity, then the life of the battery increases beyond expectation. So, for example, if the 150 Ah battery is there and we use a 200 Watt load on this battery, then this battery will last more than five years provided we maintain it properly.

• Reduced maintenance costs: ATC can help prevent the battery from overheating by monitoring the battery’s temperature and adjusting the charging voltage accordingly. Which can lead to premature degradation and no need for water filling monthly.

• Performance: Without the ATC feature, the UPS may not be able to supply as much power to the battery, which can lead to overcharging or undercharging and need more water topping, and overall performance is low compared to the ATC-based UPS/Inverter.

• High maintenance costs: When the water topping is required, then the Distilled water, which is not contaminated, needs to be used. Filling the water up to 90% in the battery is tedious; generally, the water level is overfilled. Once the charging starts, the acid water comes out, and the floor is permanently damaged, which is the major problem faced by most of the Tubular Lead Acid battery users

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What is Solar Tubular battery

 

What is a Solar Tubular battery? Is it a battery made for Solar purposes? We will discuss this topic in this article. A solar tubular battery is a lead-acid battery specifically designed with a C10 rating. It has more capacity than a C20 battery, which is generally used for the Inverter/UPS application. It is characterized by its tubular-shaped cells, which comprise a series of lead plates separated by separators and immersed in an electrolyte solution.https://suvastika.com/difference-between-c20-and-c10-tubular-battery/

Solar tubular batteries were launched by making them C10 battery, which means it has more capacity than C20 battery, which is not very helpful in a solar battery. Most people were told that Solar batteries could take more charging current as it’s a C10 battery, and the dealers and resellers believed the same theory. The Solar battery is no different from the ordinary Tubular battery except it has a little more capacity, so if we take the example of a 150 Ah tubular battery, the solar battery with a C10 rating will have 170 Ah capacity. So in technical terms, there is hardly any difference as it will give slightly more backup.https://medium.com/@alphazee17/what-is-the-difference-between-a-solar-battery-and-a-tubular-battery-872140135ec4

In India, companies started making Solar PCU with higher capacity solar charge controllers like 40Amp and 50 Amps and 60 Amps so that users can install more solar panels with a smaller battery bank. Solar charge controllers of such high capacity in the Solar PCU are a very dangerous trend as these charge controllers are destroying the life of batteries, and many battery blasts are taking place because the batteries are charged at a very high rate of charge. The Tubular Lead Acid battery will be charged at 10% of its capacity, so a 150 Ah Tubular battery can be charged only with a 15 Amps charging current. Still, nowadays, most branded companies are making solar PCUs with charging currents of 50 and 60 Amps which are becoming the cause of battery explosions. The battery needs water topping every month as the heat is created inside the battery when the battery is charged with such a high current.

solar panels

solar panels

On the other hand, companies are telling the customer that the Solar charge current is shared between the load and the battery charging. This is another lie the companies are making fools of people when the grid is available. There can’t be any charge sharing between the Load and battery charging. It can only happen when the grid is not available.

In the Solar PCU, which are made in India, they keep charging the battery through the Solar Charge controller, and when the battery is fully charged than they cut the gid power and run the load, which is a very old technology adopted by the manufacturers and the battery life is restricted as the battery is charged and then discharged in each cycle. So Tubular battery, which can last for 500 to 600 cycles if charged properly, cannot perform in the Solar PCU system. There are a lot of complaints within two years of functioning, and the culprit is Solar PCU designed for higher charging current to install more panels. Generally, the dealer tells the customer to install 1000-watt solar panels with a 2 KW solar PCU with two Tubular batteries, so 2KW has a 24 V battery system. In this system, the batteries are charged with almost a 40 Amp charging current, creating many problems for the user. Also, people who install the Solar PCU complain their electricity bill has increased rather than reduced as people installing the solar PCU think that their electricity bill will reduce after installing the solar system. Still, the Solar PCU increases the electricity bill rather than reducing it.

Solar PCU is successful with tubular batteries as an off-grid system with no grid available, or a grid is available for much less time, so in that case, the solar is properly utilized.

In the areas where the Grid is available, and power cuts are not for a longer period, the solar PCU is a failure concept as it increases the power bill and reduces the Tubular battery life.

Now the real solution is a Lithium battery for the solar PCU systems as this can charge the battery faster as Lithium has the C/2 charging capacity, or we can charge the lithium battery at 50% of its rating in comparison to 10% of its capacity in case of Tubular Lead Acid batteries. The life span of Lithium compare to the Tubular battery is also four times, so this is the ideal solution to install with the Solar PCU.https://suvastika.com/tubular-battery-is-c20-and-c10-and-lithium-battery-is-c1-capacity/

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Benefits of Solar PCU with Lithium ion battery

 

A solar PCU (Power Conditioning Unit) is a device that converts solar energy into usable electricity. It can be used to power your home or business or to provide backup power during outages. A lithium battery is a type of battery that is known for its long lifespan, high efficiency, and low maintenance requirements.https://www.solarsquare.in/blog/solar-pcu/

Here are some of the benefits of using a solar PCU with a lithium battery:

Uninterrupted power supply: During a power outage, the solar PCU will switch to battery power, ensuring a continuous electricity supply. This is especially important for critical appliances and systems, such as refrigerators, medical devices, and sump pumps.

Energy savings: A solar PCU can help you save money on electricity bills by using solar energy to power your home or business. Lithium batteries are also more efficient than lead-acid batteries, which can further reduce your energy costs.

Long lifespan: Lithium batteries have a lifespan of up to 10 years, much longer than lead-acid batteries. This means you will have to replace your batteries less often, saving you money in the long run.

Low maintenance: Lithium batteries require very little maintenance, which makes them a more convenient option than lead-acid batteries. You do not need to add water to them, and they are less susceptible to sulfation.

Environmentally friendly: Lithium batteries are more environmentally friendly than lead-acid batteries. They do not contain lead, which is a toxic heavy metal.

Overall, a solar PCU with a lithium battery is a good choice for homeowners and businesses who want to save money on their electricity bills, have a reliable backup power source, and reduce their environmental impact.

Here are some additional benefits of using a solar PCU with a lithium battery:

The Bluetooth and Wi-Fi feature is added and can monitor the solar PCU.https://suvastika.com/benefits-of-bluetooth-hybrid-solar-pcu/

The lithium battery can be charged more quickly than a lead-acid battery, so you can get back up and running after a power outage more quickly.

Lithium batteries are more resistant to extreme temperatures, which makes them a good choice for areas with hot or cold climates.

Lithium batteries are lighter and more compact than lead-acid batteries, which makes them easier to install and maintain.

If you are considering installing a solar system, I recommend talking to a solar installer about the benefits of using a solar PCU with a lithium battery.

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What is Tubular Battery for Inverter/UPS

12V Inverter with 150Ah Tubular Battery

 

A tubular battery is a lead-acid battery that uses tubular-positive plates. The positive plates are made of lead dioxide and are enclosed in a tubular separator. The negative plates are made of lead and are located between the positive plates in the electrolyte. These batteries are also called Deep Cycle batteries, which can be used in power backup applications like Inverter/UPS and Solar backup applications. https://en.wikipedia.org/wiki/Deep-cycle_battery

A Tubular battery uses High-pressure casted spines to reduce grid corrosion.

A tubular battery uses High-density active material to improve performance under deep discharge conditions.

In Tubular lead Acid batteries, Special additives chemicals are added to enhance the recovery from deep discharge.

Use a special Polyethylene separator to reduce water loss & stratification and increase puncture resistance.

For the life of Tubular lead Acid battery charging technique is very important.https://suvastika.com/how-to-charge-tubular-battery-in-inverter-ups/

Tubular batteries are typically used in applications where high discharge rates and long lifetimes are required, such as in electric vehicles, solar power systems, and UPS systems. They offer several advantages over other types of lead-acid batteries, including:

  • Longer lifespan: Tubular batteries can last up to twice as long as flat-plate lead-acid and VRLA batteries.https://suvastika.com/what-is-c-rating-in-the-battery-means-for-home-inverter-ups/
  • Higher discharge rates: Tubular batteries can be discharged at higher rates without damage as the tubular battery has a strong plate construction called tubular plates.
  • Better performance in extreme temperatures: Tubular batteries can perform well in hot and cold temperatures compared to other types of lead Acid batteries.
  • Less maintenance: Tubular batteries require less maintenance than flat-plate lead-acid or other lead-acid batteries.

The cost of a tubular battery varies depending on the size and capacity, but they typically cost more than flat-plate lead-acid batteries.

Here are some of the common uses of tubular batteries:

  • Electric vehicles: Tubular batteries are used in the propulsion systems of electric vehicles. They can provide these vehicles with high discharge rates and long lifetimes.
  • Solar power systems: Tubular batteries are used in solar power systems to store the energy generated by solar panels. They can provide backup power during power outages and can also be used to smooth out the output of the solar panels.
  • UPS/Inverter systems: Tubular batteries are used in Inverter/UPS systems to provide backup power during power outages. They can also protect sensitive electronic equipment from power surges and spikes.

A tubular battery is a good option if you want a long lifespan, high discharge rates, and good performance in extreme temperatures. However, they are more expensive than flat-plate lead-acid batteries.

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Importance of Battery Equalizer in Tubular battery

 

The importance of BMS in Tubular battery needs to understand in this blog. When the user uses two or more tubular Lead Acid batteries in an Inverter/UPS of high Ah value, like 100 Ah and above, then after six months to 1 year, the imbalance between these two batteries starts building up. As the Inverter/UPS tries to charge the 24 V system to 28.8 Volts, one of the batteries will be imbalanced. The total of 28.8Volt will remain the same, and the individual battery may reach 15.4 Volts. Other batteries might remain at 13.4, resulting in an overcharge of the battery, which has touched 15.4 volts, as the Inverter/UPS cant differentiate the individual battery voltage while charging and discharging the batteries. The Battery Management System can correct this Tubular Lead Acid batteries imbalance. A battery management system (BMS) is critical to any Tubular lead-acid battery bank. It monitors and controls the battery’s performance, ensuring it operates within safe limits and delivers optimal performance.https://suvastika.com/what-is-battery-management-system-bms/

The main functions of a BMS for lead-acid batteries include:

  • Overcharging and over-discharging protection: This is the most important function of a BMS. Overcharging can damage the battery and shorten its lifespan, while over-discharging can lead to sulfation, shortening the lifespan. The BMS monitors the battery’s voltage and current and prevents it from being overcharged or over-discharged.
  • Cell balancing: Tubular Lead-acid batteries are imperfect, and each battery in a battery bank will have a slightly different voltage. This can lead to uneven discharge and premature ageing of the battery. The BMS balances each battery by equalizing the voltage between them.
  • Temperature monitoring: The temperature of a battery can affect its performance and lifespan. The BMS monitors the battery’s temperature and takes steps to prevent it from overheating, such as reducing the charging current.
  • Fault detection: The BMS monitors the battery for faults, such as short circuits, open circuits, and battery imbalance. The BMS will shut down the battery if a fault is detected to prevent further damage.

A BMS is an essential component of any lead-acid battery bank. It helps to ensure the battery’s safety, performance, and lifespan.https://en.wikipedia.org/wiki/Battery_management_system

Here are some additional benefits of using a BMS for Tubular lead-acid batteries:

  • Improved battery life: A BMS can help to extend the lifespan of a lead-acid battery by preventing overcharging and over-discharging, as well as by balancing the individual battery.
  • Increased safety: A BMS can help to prevent fires and explosions by preventing the battery from overheating or being overcharged.
  • Improved performance: A BMS can help improve a lead-acid battery’s performance by ensuring it operates within its safe operating limits.
  • Reduced maintenance: A BMS can help to reduce the need for maintenance by monitoring the battery and alerting the user to any problems.

If you are using a Tubular lead-acid battery bank, it is important to use a BMS. A BMS can help ensure your battery’s safety, performance, and lifespan. The importance of BMS in Tubular battery is very important to understand.

 

 

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Top 5 Battery Inverter industry Leader in India.

  1. Luminous Power Technologies : Luminous is the largest inverter manufacturer in India. It offers a wide range of inverters for residential, commercial, and industrial use. The company has a strong brand presence and is known for its reliable products and customer service.
  2. V-Guard Industries : V-Guard is another major player in the Indian inverter market. It offers a variety of inverters at different price points. The company is known for its innovative products and its focus on customer satisfaction.
  3. Microtek International : Microtek is a leading manufacturer of inverters, UPS, and other power backup solutions. The company offers a wide range of products for both residential and commercial use. Microtek is known for its high-quality products and its commitment to customer service.
  4. Su-vatika Systems Pvt. Ltd : Su-vastika is a well-known brand in the Indian inverter market. It offers a variety of inverters for different applications. Su-vastika is known for its affordable products and its wide dealer network. Su-vastika is a brand promoted by Mr Kunwer Sachdev Founder Su-kam and focussing on Lithium Inverter technology and they have launched a complete new range in the market. Su-vastika’s lift Inverters and Battery Energy Storage Systems are creating waves in the indian and International market.
  5. Exide Industries : Exide is a leading manufacturer of batteries in India. It also manufactures inverters under the brand name Exide Home. Exide inverters are known for their durability and reliability.

These are just a few of the many inverter manufacturers in India. The best inverter for you will depend on your specific needs and budget. It is important to do your research and compare different brands before making a purchase.